◾ Both internal and external gears can be measured, making switching convenient. [Patent application];
◾ Equipped with button automatic lifting platform function, it can easily adjust the measurement tooth width position and height;
◾ The measurement range is wide, and multiple stroke ranges can be achieved by replacing the measuring rod;
◾ There are fewer requirements for measuring gauges, and there is no need to equip multiple specifications of calibration gauges. Only one internal and one external gauge is needed;
◾ It can achieve one-time calibration and automatically calibrate the stroke of multi size gears. No need to replace the probe, no need for additional calibration;
◾ The travel can be automatically adjusted according to the parameters;
◾ The quick change function of the detection platform allows for easy replacement of the measurement platform to adapt to gears of different specifications. The platform can be quickly replaced after wear and tear;
◾ Accurate, fast, and efficient;
◾ Can be used on the production line and can be connected to MES system for measurement result data collection and analysis;
◾ Measurement data grouping can be set.
| name | content | |
| Division rate | 0.0001mm | |
| Measurement system repeatability/linearity | ±1um | |
| Repeated measurement accuracy | 2um/50 times (repeated measurements at the same location) | |
| Measurement stroke of internal and external teeth | ±30mm | |
| measuring range | External teeth (tooth tip circle) | 0-200mm |
| internal tooth | 30mm (tooth tip circle) -200mm (maximum working outer diameter) | |
| Support rod length | Standard H70/90 * Φ 10mm (1 pair) | |
| Measuring head length | Shortest L12mm (customizable) | |
| Part lifting table movement stroke | 80mm | |
| Measuring ball diameter | Customized side head diameter | |
| Calibration parts | 50mm gauge, one 80mm ring gauge each | |
◾ The structure layout adopts a front measurement unit that is convenient for gear installation, and the measurement process is controlled by a single handle, which is convenient and practical. The software can automatically calculate the measurement stroke and adjust the measurement position of the measuring ball;
◾ The travel motor driver adopts the Panasonic A6 series fully digital AC synchronous unit from Japan, and a general-purpose microcomputer is used in conjunction with a motion control card to complete travel control. The digital high-precision grating (RSFMS15) is used for error detection and travel calibration. The measurement software under the brand new WINDOWS 10 professional can input the basic parameters (number of teeth, module, pressure angle, displacement coefficient) and accuracy level or free tolerance parameters of the tested gear for error evaluation, and can also perform statistical analysis of the measurement results using the software;
◾ Display and print measurement report forms, with the function of printing and displaying statistical analysis results.
◾ The second party shall recommend a suitable measurement plan based on the gear parameters provided by the first party;
◾ The detection data (see: Instrument measurement items and parameters) is automatically saved, and quality indicators such as GRR, CP, and CPK values can be analyzed based on the product model and date. The saved format is compatible with 0fficie software. For the testing of shaft products, we need another M-value testing instrument from our company. This device does not support M-value measurement for shaft components.
ZHUOLANG